Upward casting for oxygen-free copper flat bar. Semi-continuous DC casting for large-format billets. National invention patent. 19 years.
The real cost of standard equipment
Standard crystallizer geometry caps thermal transfer efficiency at roughly half the theoretical limit. You're paying for a full production shift but harvesting only half the output. The bottleneck is in the water channel design, not your operators or your copper.
Mivo fix: S-type water channel geometry → 120 mm/min
Uneven cooling forces copper to solidify in long columnar crystals aligned with the withdrawal direction. Grain boundaries aligned this way become crack initiation sites during downstream punching, drilling, and bending — surface defects increase, rework climbs, and your per-tonne yield suffers on every bundle.
Mivo fix: Equiaxed grain structure → less cracking, higher yield
When your furnace, crystallizer, traction unit, and cooling system come from four different suppliers, unplanned downtime means four separate service tickets. Finger-pointing replaces fast diagnostics. Lead times for bespoke components stretch to six to twelve weeks. Production stops waiting for parts.
Mivo fix: Single-source turnkey line → one point of contact
Equipment
From induction furnace to finished coil — every line is engineered around your cross-section, annual tonnage, and alloy grade. No standard packages. No oversized equipment you don't need.
Upward continuous casting line producing oxygen-free copper flat bar profiles. Primary application is busbar for power distribution, EV batteries, and switchgear. Patented crystallizer runs at 120 mm/min — twice the industry standard throughput.
Vertical semi-continuous (DC) casting line for large-format copper and copper alloy billets and slabs. For downstream extrusion, forging, and rolling. Custom cross-sections and alloy grades per project specification.
Patented upward casting crystallizer for copper busbar production. S-type water channel geometry delivers 120 mm/min at 220×12 mm — twice the speed of conventional designs. Custom cross-sections available.
Melting furnaces, holding furnaces, graphite dies, cooling systems, and mold assemblies engineered for copper continuous casting lines. Replacement and upgrade parts available.
Every casting line we make runs on the same core technology — our nationally-patented graphite crystallizer. That one component determines throughput, grain structure, and yield.
120 mm/min at 220×12 mm vs. 60 mm/min conventional — same energy input, twice the production volume. The patented S-type water-channel geometry is the difference.
Equiaxed grain structure with uniform grain size means tighter tolerances, fewer surface defects, and less scrap per tonne of finished flat bar.
Copper, brass, bronze, CuNi, CuCrZr — the same crystallizer geometry, water flow parameters tuned per alloy and cross-section to hit the correct solidification rate.
Get in touch
Our engineers can help you select the right equipment configuration for your capacity needs and product specifications.
